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U.S. Department of Energy - Energy Efficiency and Renewable Energy

Solid-State Lighting

Why Does Thermal Management Matter?

Excess heat directly affects both short-term and long-term LED performance. The short-term (reversible) effects are color shift and reduced light output while the long-term effect is accelerated lumen depreciation and thus shortened useful life.

The light output of different colored LEDs responds differently to temperature changes, with amber and red the most sensitive, and blue the least. (See graph below.) These unique temperature response rates can result in noticeable color shifts in RGB

-based white light systems if operating Tj differs from the design parameters. LED manufacturers test and sort (or "bin") their products for luminous flux and color based on a 15-20 millisecond power pulse, at a fixed Tj of 25°C (77°F). Under constant current operation at room temperatures and with engineered heat mitigation mechanisms, Tj is typically 60°C or greater current operation at room temperatures and with engineered heat mitigation mechanisms, Tj is typically 60°C or greater.

Therefore white LEDs will provide at least 10% less light than the manufacturer's rating, and the reduction in light output for products with inadequate thermal design can be significantly higher.
 


A 5-line chart with Relative Light Output (RLO) on vertical axis and Junction Temperature T (oC) on horizontal axis.  Amber line starts at 200% RLO and -25oC and swoops down to 20% RLO @ 120oC.  Red line starts 180% RLO @ -40oC and swoops down to 40% RLO @ 120oC.  Green line starts at 125% RLO @ -40oC and drops to 70% RLO @ 120oC. Gray line starts at 120% RLO @ -40oC and drops to 80% RLO @ 120oC. Blue line starts at 104% RLO @ -40oC and drops to 95% RLO @ 120oC.

 

 

50% LOSS*
AT 212° F

 

 

 


                                                         

Continuous operation at elevated temperature dramatically accelerates lumen depreciation resulting in shortened useful life. The chart below shows the light output over time (experimental data to 10,000 hours and extrapolation beyond) for two identical LEDs driven at the same current but with an 11°C difference in Tj. Estimated useful life (defined as 70% of initial lumen output) decreased from ~37,000 hours to ~16,000 hours, a 57% reduction, with the 11°C temperature increase.

However, the industry continues to improve the durability of LEDs at higher operating temperatures. The Luxeon K2, for example, claims 70% lumen maintenance for 50,000 hours at drive currents up to 1000 mA and Tj at or below 120°C. (Luxeon K2 Emitter Datasheet DS51, dated 5/06)

A 2-line chart with Light Output on the vertical axis and Hours on the horizontal axis.  A thick red line representing T junction = 63oC starts at 100% and drops to 93% at 1,000 hours, and a thinner red line continues to arch downward to 50% at 62,000 hours.  A thick green line representing T junction = 74oC starts at 100% and drops to 80% at 1,000 hours, and a thinner green line continues to arch downward to 50% at about 25,000 hours.

 

 

 

 

 

 

 

 

 *25°X9/5+32=77°F          100°X9/5+32=212°F

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Content Last Updated: 12/23/2008